臥式刮刀卸料離心機(jī)是連續(xù)運(yùn)轉(zhuǎn)、間歇操作的過濾式離心機(jī)，其控制方式為自動(dòng)控制，也可手動(dòng)控制。

離心機(jī)操作過程中的進(jìn)料、分離、洗滌、脫水、卸料及濾布再生等過程均可在全速狀態(tài)下完成，單次循環(huán)時(shí)間短，處理量大，并可獲得較干的濾渣和良好的洗滌效果。臥式刮刀卸料離心機(jī)廣泛應(yīng)用于化工、制藥、食品等行業(yè)。

虹吸式臥式刮刀卸料離心機(jī)是在普通臥式刮刀卸料離心機(jī)的基礎(chǔ)上，增加了虹吸功能，利用虹吸原理增加過濾推動(dòng)力，透過過濾介質(zhì)的濾液全部進(jìn)入濾液室，濾液通過虹吸管排出轉(zhuǎn)鼓，調(diào)節(jié)虹吸管吸入口位置可改變虹吸室內(nèi)液面深度，以改變過濾推動(dòng)力，調(diào)節(jié)過濾速度、處理能力濾餅的含濕量以及洗滌效率。

設(shè)置反沖裝置，可在需要時(shí)向虹吸室內(nèi)加入反沖液，洗滌液經(jīng)過濾介質(zhì)流向轉(zhuǎn)鼓內(nèi)，使過濾介質(zhì)恢復(fù)過濾性能，得以再生。虹吸式臥式刮刀卸料離心機(jī)適合于生產(chǎn)量大、要求濾餅含濕量低并充分洗滌的場(chǎng)合。

Peeler centrifuge is continuously rotating and intermittently operation centrifuge. t can be either automatic control or manual controlThe whole process of operation including materials feeding separating, cleaning, dewatering discharging and flter cloth recycling can be achieved atfull speed . Single cycle of processing materials is shortly but with large quantity The solids cake can be well dried and cleaned.Horizontal scraper discharge centrifuge is widely used in chemical, pharmaceutical, food and other industries

The siphon horizontal scraper discharging centrifuge is based on the ordinary horizontal scraper discharging centrifuge. t adds the siphon function.The siphon principle is used to increase the flter impetus Al fltrate through the flter medium enters the filter chamber. The filtrate discharges thedrum through the siphon tube. The siphon chamber liquid can be changed by adjusting the position of the siphon suction port. The surface depth isused to change the impetus of fltration, adjust the filtration speed, processing capacity, moisture content of flter cake and washing efhiciency.

The backwashing device can add backwashing liquid to the siphon chamber when needed,ａnd the washing iquid flows to the drum through thefilter medium, so that the filter medium can recover its filtering performance and regenerate.The siphon horizontal scraper discharge centrifuge is suitable for the occasion of large production, low moisture content of flter cake and fullwashing.

主要性能和用途

Main performance and purpose

GKF潔凈型臥式刮刀卸料離心機(jī)是連續(xù)運(yùn)轉(zhuǎn)、批處理操作的過濾式離心機(jī)，結(jié)構(gòu)和系統(tǒng)設(shè)計(jì)符合制藥行業(yè)中的GMP要求，批處理循環(huán)時(shí)間短，處理量大，并可獲得較好的過濾(濾餅含水率低)和洗滌效果。離心機(jī)主要性能和用途為:

隔墻式安裝形式設(shè)計(jì)，工作區(qū)域與機(jī)座、傳動(dòng)、液壓、潤(rùn)滑等結(jié)構(gòu)裝置隔離;獨(dú)立式液壓系統(tǒng)和潤(rùn)滑系統(tǒng);配置全自動(dòng)在線監(jiān)測(cè)的氮?dú)獗Ｗo(hù)系統(tǒng):在線清洗系統(tǒng):氣體反吹式殘余濾餅去除裝置:在線滅菌系統(tǒng):PLC可編程控制、變頻調(diào)速、電阻式能耗制動(dòng)等。

離心機(jī)操作過程中的進(jìn)料、分離、洗滌、脫水、卸料及濾布再生、在線清洗在線滅菌、氮?dú)獗Ｗo(hù)等過程按預(yù)先設(shè)定的程序運(yùn)行。控制方式為全自動(dòng)控制也可脫機(jī)手動(dòng)操作。

GKF潔凈型臥式刮刀卸料離心機(jī)適用于粘度小、衛(wèi)生要求高、有毒有害、易燃易蝕介質(zhì)的固液分離。主要用于制藥、食品等工業(yè)領(lǐng)域的生產(chǎn)。

GKF pharma Peeler Centrifuge is filter type centrifuge with continuous running andbatch operation, GMP requirements have been full taken into consideration instructure and system design, batch time is short, its processing capacity is large, itmay achieve rather dry sludge(Filter cake contains low moisture) and good washingeffect.

Clean room installation fully separates the working area from machine stａnd , drive,hydraulic, lubrication device, it is allocated with nitrogen protection system, CIPsystem, Online sterilization system, PLC program control, inverter start-up, highspeed resistance dynamic braking.

Feeding, filtration, washing, dewatering, discharging and regeneration of filter clothCIP Online sterilization, nitrogen protection are operated by pre-set programs. Thecontrol system incudes automatic control and manual control.GKF pharma peeler centrifuge is suitable for solid-liquid separation for hazardous,toxic and flammable medium with small viscosity and high sanitation requirements.t is mainly used in solid-liquid separation of medicals and food industries.

主要特點(diǎn)

Main features 

-全密閉、潔凈型結(jié)構(gòu)設(shè)計(jì)，符合GMP規(guī)范要求，滿足藥品、食品的衛(wèi)生要求。

-隔墻式結(jié)構(gòu)設(shè)計(jì)，電機(jī)傳動(dòng)、液壓潤(rùn)滑等動(dòng)力系統(tǒng)與轉(zhuǎn)鼓、機(jī)殼、進(jìn)出料裝置等，生產(chǎn)區(qū)通過機(jī)座面板與墻體的柔性連接，隔斷。

-采用PLC控制，按預(yù)定程序自動(dòng)運(yùn)行。觸摸屏操作、可實(shí)現(xiàn)人機(jī)對(duì)話，操作維護(hù)方便。

-執(zhí)行元件采用電-氣-液自動(dòng)控制，進(jìn)料、分離、洗滌、脫水甩干、卸料、殘余濾餅去除、在線清洗、在線滅菌等全過程監(jiān)控。

-機(jī)殼為整體大翻蓋形式，便于對(duì)轉(zhuǎn)鼓及工作區(qū)域全部部件進(jìn)行清洗:快開式液壓鎖緊結(jié)構(gòu)，操作方便可靠。

-采用變頻控制，轉(zhuǎn)鼓速度無級(jí)可調(diào)?？砂匆笤O(shè)定進(jìn)料.分離、洗滌、脫水、卸料、殘余濾餅吹掃等工藝速度。液態(tài)阻尼式隔振裝置，無需浮動(dòng)平臺(tái)，機(jī)器運(yùn)轉(zhuǎn)平穩(wěn)。

-雙重主軸密封結(jié)構(gòu)設(shè)計(jì)，確保潔凈區(qū)不被潤(rùn)滑油及其它污染物污染。所有密封件均采用氟橡膠和硅橡膠等。

-完善的多重安全保護(hù)系統(tǒng)，轉(zhuǎn)速監(jiān)控，過振動(dòng)保護(hù)，開蓋保護(hù)，電機(jī)過熱過載保護(hù)，門蓋鎖緊電-液聯(lián)鎖保護(hù)、刮刀限位保護(hù)、主軸承溫升保護(hù)、潤(rùn)滑斷油保護(hù)等裝置保證離心機(jī)的安全運(yùn)行。

-離心機(jī)潔凈區(qū)采用優(yōu)質(zhì)不銹鋼制造，與物料接觸部分表面高等級(jí)鏡面拋光，符合耐腐蝕和衛(wèi)生要求。

-氣體反吹裝置，可在刮料時(shí)輔助刮刀卸料，有效去除殘余濾餅層。

-在線清洗系統(tǒng)，在離心機(jī)中內(nèi)外表面，轉(zhuǎn)鼓底、卸料斗、門蓋等部位設(shè)置多個(gè)噴淋球，可在線對(duì)工作區(qū)內(nèi)部進(jìn)行沖洗，達(dá)到工藝上的潔凈度要求。

-全自動(dòng)在線監(jiān)測(cè)的氮?dú)獗Ｗo(hù)系統(tǒng)，確保離心機(jī)始終在惰性氣體的正壓下工作，必要時(shí)可配置在線氧量分析儀，以實(shí)現(xiàn)防爆要求的目的可配置在線滅菌裝置( VHP)，對(duì)離心機(jī)內(nèi)腔及管路進(jìn)行在線滅菌。

Fully-enclosed and clean structural design complies with cGMP requirements andmeets requirements for aseptic production of medicine and food.Clean room installation design realize flexible connections and completeseparates the dynamic systems such asthe motor drive and hydraulic lubrication from production area such as thebasket,case and feeding/discharging devices and the wall.PLC control for automatic operation is in accordance with the pre-setprogram.Touch screen operation, realizing human-machine dialogue, which iseasy foroperation and maintenance.Action elements like feeding, filtration,washing, dry spinning,discharging ,residual cake removal, CIP and online sterilization is with automaticelectro-pneumatic-hydraulic control.Big hinged cover design makes it easy to clean all parts in the basket and theoperation zone. Ouick-opening hydraulic locking device ensures easy and reliableoperation.

The drum speed can be adjusted steplessly by frequency conversion control. Theprocess speed of feeding, separating, washing, dewatering, discharging andresidual filter cake cleaning can be set as required.Liquid-damping vibration isolators without floating platform ensure stableoperation of the centrifuge.Dual shaft seal structure design protects the clean room from contamination oflubrication oil and other pollutants. All seals are made of the fluorous rubber andsilicon rubberMultiple safety protection system: includes rotation speed monitoring,over-vibration protection, cover opening protection, motor overload andoverheat protection, electric-hydraulic interlocking protection for cover lockingdevice,scraper limit protection, main shaft temperature rise protection,lubrication oil failure protection and other devices.

With high-quality stainless steel material of construction for the centrifuge andhigh-grade mirror finishing surface treatment. which meets the requirements foranti-corrosion and sanitation.

Gas counter-blow device helps removing the residual solid cake while scraping.ClP system and spray cleaning bOlls mounted on the internal/external surfaces,basket bottom, discharge hopper and cover effectively remove the remainingsolid from the basket and the interior of the housing.Fully-automatic online monitoring nitrogen protection system ensuring thecentrifuge operates at positive pressure of inert gas. and if necessary, onlineoxygen volume analyzer may be provided so as to meet the requirements ofexplosion-proof.Online sterilizing device can be configured (VHP), carry out the online sterilizationfor centrifuge inner cavity and pipeline.

主要結(jié)構(gòu)

Main structure

技術(shù)參數(shù)

Technical parameters