工作原理
LGCX為立式刮刀抽吸卸料自動離心機，液/固混合流體通過進料管進入離心機轉鼓內(可在低速或中速進料)，在離心力場作用下，通過濾片截留固相，濾出液相。持續進料，直至料滿，停止進料，如工藝需要時則對濾餅進行洗滌、提純，同時將洗滌液濾出。進一步脫液，直至達到分離要求。降至低速，刮刀將大部分濾餅刮下，同時氣流抽吸裝置將濾餅抽出，完成一次工作循環。刮刀動作與氣流抽吸裝置通過料位探測自動匹配聯動。
主要特點是無基礎整體安裝，可整機移動；全密閉形式；可在極低速下或中速進料，無滴液；卸料方式為刮刀+氣流抽吸，所需的安裝空間小，上部自動卸料，易清洗。
Operating principle
LGCX automatic vertical bottom suction scraper discharge centrifuge. Mixed solid and liquid fluids enters centrifuge drum via feed pipe(at low or medium speed ).
acting on the centrifugal position. Liquid-solid mixed fluid intercept the solid phase through the filter to filter out the liquid phase.
Centrifuge continues to feed until full. Then stop. Solid cake is rinsed and purified when the process requires. And the rinsing liquid is filtered out meanwhile. Centrifuge further filter until the separation requirements are met.
At low speed. the scraper scrape off most of the solid cake. At the same time the air suction device pulls out the filter cakes to complete a working cycle. Automatic matching of scraper action&airflow suction device through material level detection.
The main feature is no foundation integrated installation. the whole machine can be moved. Fully closed form. Can be fed at very low speed or at medium speed without dripping. Discharge mode is air suction with scraper. Small installation space required. Top automatic discharge. Easy to clean.
技術參數 Technical parameter
LGCX安裝形式
u 平板結構，液態阻尼減振，全封閉落地無基礎安裝，可移動
u 傳動腔負壓，消除粉塵污染
u 大翻蓋或全翻蓋形式
u 上置氣流抽吸卸料裝置
u 料層厚度設定+料層探測+n次補料，確保濾餅層厚度
u 濾餅不平衡自動修復+過振動待機保護
u 霧化洗滌，洗滌定量控制，間隙式/脈沖洗滌。洗滌濾液導電率檢測+出液轉換
u 高精度轉鼓（機加工、平衡），高分離因數，提高分離效率
u 設置主軸封、刮刀軸封，軸封壓力比內腔商20mbar, 廢氣有序排放
u 聯組傳動帶，內置式測速傳感器。
u 外置補油裝置（手動/自動）
u 數字控制無級分層刮料，氣流抽吸自動匹配，堵轉自動修復
u 刮刀刀片耐磨設計與防污染設計
u 全密閉液壓站，不銹鋼液壓油箱
u 自動清洗程序
u 系統全密閉，滿足清潔生產要求
u 電腦、手機APP遠程監控系統
u 多重保護：過振動保護，開蓋保護+合蓋保護，電機過載保護，料位保護，刮刀原位保護，抽吸裝置原位保護，工序聯動機械+電氣保護，氮氣保護，靜電接地保護，故障診斷與待機保護，檢修鎖定保護
LGCX Form of installation
u Ftat plate construction. Damping vibration with liquid damping oil. fully enclosed landing without foundation installation. movable
u Transmission chamber pressure is lower than main engine pressure. eliminating dust pollution
u Large or fully hinged cover form.
u Top pneumatic suction device
u Setting material thickness+Layer detection+N secondary feed. Ensure filter cake thickness
u Automatic repair of filter cake imbalance+Over-vibration standby protection
u Atomization washing. Washing quantitative control. Clearance /pulse washing. Detection of conductivity of washing filtrate+Liquid output conversion.
u High precision drum (machining and balance), high separation factor, improved separation efficiency
u Set Spindle Seal, scraper Shaft Seal. Axial seal pressure higher than inner cavity 20mbar. Exhaust gas orderly emission
u Joint drive belt .Built-in speed sensor
u External oil supplement (manual/automatic)
u Digital control stepless layer scraper. Air suction automatic matching. plug rotation automatic repair
u Scraper blade wear-resistance and pollution-proof design
u Fully enclosed hydraulic station, stainless steel oil tank
u Automatic cleaning program
u Fully enclosed system satisfying specification of pharma production
u Computer, mobile phone APP remote monitoring system
u Multiple layers of protection: Over-vibration protection, cover opening and closing protection. Motor overload protection, Material level protection, scrapper normal position protection. In situ- protection of bag pulling support. Process linkage, Mechanical and electrical protection. N2 protection, Electrostatic grounding protection. Ovehaul lock protection. Fault diagnosis and standby Protection
系統配置
u 離心機主機
u 液壓系統
u 氣動控制系統
u 電氣控制系統
u 防爆操作箱/防爆觸摸屏
u 氮氣保護一氧含量檢測
u 氮氣保護一氮氣置換
u 液封
u 氣封
u 進料閥、洗滌閥
u 落地無基礎安裝底座
System configuration
u Main engine of the centrifuge
u Hydraulic system
u Pneumatic control system
u Electrical control system
u Ex-proof operating box / Ex-proof touch screen
u N2 protection-oxygen content detection
u N2 protection and N2 replacement
u Liquid sealing
u Air sealing
u feed valve and washing valve
u Landing without foundation mounting base
